Traditional Spanish tile can give a home a distinctive architectural appearance, but conventional tile roofing can also be heavy and may not be the right fit for every structure.
Unified Steel Barrel-Vault Tile offers another approach.
Manufactured by Westlake Royal Roofing, Barrel-Vault Tile is a stone-coated steel roofing system designed to reproduce the appearance of traditional high-barrel Spanish tile while providing the durability, lightweight construction, and impact resistance of a modern steel roofing system.
For Minnesota homeowners looking for a premium roof that is different from conventional asphalt shingles, Unified Steel Barrel-Vault is an option worth considering.

Unified Steel Barrel-Vault Tile is a stone-coated steel roofing product designed around the appearance of traditional Spanish barrel tile.
Instead of using heavy traditional clay or concrete tile, the system uses coated steel panels formed into a high-barrel profile.
The result is a roof with the distinctive curves and shadow lines associated with Spanish tile while using a much lighter roofing material.
Westlake describes the product as a lightweight roofing option suitable for residential and commercial applications.
The most obvious advantage is appearance.
Barrel-Vault creates the architectural character of traditional high-barrel Spanish tile without requiring a homeowner to use conventional clay tile.
It can work especially well on:
Mediterranean-style homes
Spanish-style homes
Stucco homes
Custom homes
Luxury homes
Homes with stone exteriors
Southwestern-inspired architecture
Homes where architectural character matters
The curved profile creates shadows and depth that are difficult to achieve with standard asphalt shingles.
Minnesota homeowners don't have to be reminded that hail can be a serious roofing concern.
Unified Steel Barrel-Vault carries a Class 4 hail impact resistance rating. Westlake also states that the system meets the Very Severe Hail standard.
That makes impact resistance one of the major reasons homeowners may consider a stone-coated steel roofing system instead of conventional roofing materials.
Barrel-Vault Tile is Class A fire rated.
For homeowners investing in a premium roofing system, fire performance can be another important consideration when comparing materials.
One of the major advantages of steel roofing is weight.
Traditional tile can be substantially heavier than many metal roofing systems. Unified Steel Barrel-Vault is designed as a lightweight roofing option, which can make it a practical alternative when homeowners want a tile appearance without the same material weight associated with conventional tile systems.
That doesn't mean every home is automatically suitable. Proof Builders still evaluates the existing structure, roof deck, roof geometry, and installation requirements before recommending a roofing system.
Unified Steel Barrel-Vault carries a transferable 50-year limited warranty according to Westlake.
A transferable warranty can also be valuable to homeowners who may eventually sell their property.
Warranty coverage is subject to the manufacturer's specific terms and conditions.
Minnesota is not traditionally associated with Spanish tile, but the performance characteristics of a stone-coated steel roofing system can make the material worth considering.
Minnesota roofs deal with:
Hail
High winds
Snow
Ice
Freeze-thaw cycles
Summer heat
UV exposure
Heavy rain
Rapid temperature changes
Unified Steel Barrel-Vault is designed to provide resistance to hail, wind, and fire while maintaining a lightweight profile.
The manufacturer also describes Unified Steel systems as capable of supporting Above Sheathing Ventilation, which can contribute to energy performance when the system is installed using an appropriate assembly.
The biggest difference is the underlying material.
Traditional Spanish tile is generally made from clay or concrete.
Unified Steel Barrel-Vault uses steel with a stone-coated finish.
Traditional Tile
Traditional tile can provide:
Authentic appearance
Excellent architectural character
Long service life
Significant weight
Unified Steel Barrel-Vault
Barrel-Vault provides:
Spanish tile appearance
Lightweight construction
Class 4 hail resistance
Class A fire rating
Wind performance
Stone-coated steel construction
50-year transferable limited warranty
Recyclability
Westlake states that Unified Steel products are 100% recyclable.
For many homeowners, this is less about which material is "better" and more about what they're trying to accomplish.
Asphalt shingles are the most common residential roofing material and generally provide the lowest initial investment.
Barrel-Vault is a premium architectural roofing system.
You're paying for:
A distinctive architectural profile
Stone-coated steel construction
Impact resistance
Fire performance
Long-term warranty coverage
A roof that looks dramatically different from conventional asphalt
If you're building or renovating a custom home, the appearance of the roof can have a major effect on the finished exterior.
Give us a call, fill out a contact form to request an inspection or get an instant quote for your roof today! Once we understand more about your project, one of our expert team members will come out to inspect your home!
Your dedicated exterior expert will walk your property with you, inspect your roof, and document all findings. They will then sit down with you and walk you through the next steps specific to your situation, as well as timelines, ensuring you're left without any questions unanswered!
Your assigned project manager will be on-site to manage your build from start to finish. Our in-house crews are fully-trained and certified by industry leading manufacturers so you can rest easy knowing your home is in good hands!
Following your installation, we will run a triple magnetic sweep to ensure the only thing left behind is a beautiful new home! After your final walk-through you will be granted access to our quality assurance department, because we don't believe the job ends here. If there's anything we can help with in the future, you automatically jump to the front of the line!
Barrel-Vault is a premium roofing system, so it typically represents a larger investment than standard asphalt shingles.
However, there is no accurate one-size-fits-all price.
Your project cost depends on:
- Roof size
- Roof pitch
- Roof complexity
- Number of roof planes
- Existing roofing
- Deck condition
- Flashing
- Valleys
- Chimneys
- Skylights
- Ventilation
- Installation method
- Material selection
- Required accessories
The best way to determine your cost is to have Proof Builders evaluate the actual roof.
Unified Steel Barrel-Vault is available in multiple color options.
The manufacturer's product literature lists options including:
- Barcelona
- Charcoal
- Santa Fe
- Spanish Red
- Barclay
- Timberwood
Color availability can vary by region, and Westlake recommends reviewing actual product samples before making a final color decision.
For Minnesota homes, we recommend looking at the roof color alongside the home's siding, brick, stone, trim, and exterior finishes.
For the right property, it can be.
A roof is one of the largest visible components of a home's exterior. If you're already investing in a custom exterior, replacing a premium home with a basic asphalt roof can leave some of the architectural potential on the table.
Barrel-Vault makes the most sense for homeowners who:
- Want a Spanish or Mediterranean appearance
- Want a premium alternative to asphalt
- Want a lightweight alternative to traditional tile
- Want Class 4 impact resistance
- Want Class A fire performance
- Want a long-term roofing system
- Want a transferable 50-year limited warranty
- Want a roof that stands out
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